Food packaging and contact materials testing

Food packaging not only needs to look good, it also has to protect product safety and integrity throughout the supply chain. Our comprehensive food packaging analysis and integrity testing service ensures your food packaging is fit for purpose.

 

Our dedicated packaging team understands the multifaceted demands of packaging, it not only represents your brand identity, provides critical label information but also leaves a lasting impression on consumers. At the same time, the need for innovative sustainable packaging solutions presents its own unique challenges. 

 

With extensive expertise, cutting-edge facilities, and advanced testing techniques, we offer a comprehensive service for packaging analysis and food contact materials testing. Our focus extends beyond visual appeal, ensuring your food packaging serves its intended purpose while upholding the highest standards of quality and safety at every stage. We will work with you to align your packaging choices with your sustainability goals instilling consumer confidence in your commitment to the environment. 

By choosing RSSL as your trusted food packaging testing and analysis provider, you will benefit from our industry leading expertise and comprehensive suite of food packaging testing and analysis services covering all your needs in a collaborative partnership:

 

  • Compliance and safety: ensuring your food packaging materials meet global safety standards and regulatory requirements with packaging analysis, protecting consumer health and mitigating potential risks. 

 

  • Non-intentionally added substances (NIAS) screening analysis: identifying and quantifying substances that may unintentionally migrate from packaging materials to the food product, ensuring safety and compliance. 

 

  • Overall migration and specific migration testing: evaluating substance migration from packaging materials to food and conducting specific migration tests for individual compounds to meet regulatory requirements and ensure consumer safety. 

 

  • Shelf-life extension and evaluation: gain valuable insights into the suitability of your packaging and food packaging quality control for your product ensuring optimal quality, safety and consumer satisfaction. We can provide rigorous evaluation of your product across its proposed shelf life, confirm shelf-life as well as maximise effectiveness and provide confidence over your maximum shelf-life giving you a competitive edge.

 

  • Off-flavour and taint identification: we will help you identify the source of chemical taints and off-flavours from food packaging ensuring your products remain free from undesirable odours or tastes.

 

  • Physical evaluation and testing:
    1. Barrier protection: gain a thorough understanding of your packaging materials, barrier properties and packaging integrity by assessing factors like aroma, water vapour, oxygen permeation to ensure preservation of quality and freshness 
    1. Mechanical strength and integrity: evaluation of the properties of packaging material including ease of opening, seal integrity and strength, and puncture resistance. We perform overall packaging integrity testing of food packaging materials to ensure they can withstand the demands of the supply chain 

    1. Material evaluation: physical testing and structural evaluation to assess the suitability of chosen packaging materials for your product with considerations for compatibility and packaging sustainability   

     

  • Sustainable packaging solutions: we are here to support you on your journey to move to more sustainable packaging  

 

 

Our comprehensive packaging and packaging material analysis service will provide you with the insights needed to make well-informed decisions for your packaging success. Take your next step towards packaging excellence and consumer confidence. Contact us to discuss your requirements or to find out more. 

 

Frequently asked questions

  • Food contact materials testing assesses whether packaging and other materials intended to come into contact with food are safe and suitable for their intended use. Testing can include migration studies, chemical screening and other analytical techniques to evaluate the potential transfer of substances from packaging into food or food simulants.

  • Food packaging migration testing assesses whether substances can transfer from food contact materials into food or food simulants. Depending on the material and intended use, testing may include overall migration, specific migration and targeted analysis under defined time and temperature conditions.

  • Non-intentionally added substances (NIAS) are substances present in food contact materials that have not been deliberately added during manufacture. They may arise from impurities, reaction products, degradation products or manufacturing processes. NIAS screening and identification can help assess their potential significance for food contact safety.

  • The food contact regulations that apply depend on the packaging material, food type, intended use and market in which the product will be sold. Relevant requirements may include Regulation (EC) No 1935/2004 for food contact materials and Regulation (EU) No 10/2011 for plastic food contact materials. RSSL can help determine an appropriate testing strategy based on your packaging and intended application.

  • Changing to recycled, recyclable, lightweight or alternative packaging materials can affect food-contact safety as well as packaging performance. Factors such as migration, barrier properties, seal integrity, product compatibility and shelf life may need to be reassessed to ensure the new packaging remains suitable for its intended use.

  • Packaging changes made in response to Extended Producer Responsibility (EPR) and recyclability requirements can have technical consequences for both the packaging and the food it protects. Testing can help evaluate whether alternative materials or packaging formats continue to meet requirements for food-contact safety, barrier performance, integrity and shelf life, supporting more informed packaging decisions.

  • Packaging can influence food shelf life by controlling exposure to factors such as oxygen, moisture, light and loss of aromas or volatile compounds. Barrier performance, seal integrity and compatibility between the product and packaging can all affect quality and stability over time. RSSL can combine packaging evaluation with shelf-life testing to understand these interactions.

  • Packaging-related taints and off-flavours can be investigated using analytical and sensory techniques to identify their potential source. Unexpected tastes or odours may originate from packaging materials, inks, coatings, adhesives, processing or storage conditions. RSSL can help identify likely causes and provide evidence to support root-cause investigation and corrective action.

Resources

Food & Consumer Goods
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Safety & Quality
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Food & Consumer Goods
Food Rd Brochure
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Safety & Quality
Food contact material testing

Meet out technical experts

David Wright

Experienced materials scientist and microscopist specialising in packaging materials testing and material structure. A Fellow of the Institute of Materials, Minerals and Mining and Institute of Food Science and Technology.

James Spinks

Respected expert in microstructure analysis with a specialism in 3d imaging and metrology across a broad range of subject areas. A member of the IFST and The Royal Microscopical society.

Ellen Norman

Wide range of chemical analysis experience, with a specialist interest in linking analysis to the process and product. Fellow of the Royal Society of Chemistry and Chair of the Food and Drink Federation residues and contaminants committee.

Paul O'Nion

Experienced chromatographer specialising in flavour and taints analysis using multi-dimensional chromatography, mass spectrometry and troubleshooting. Member of the Industry Advisory Board for CAMS.

Robert Griffiths

Extensive experience in the analysis, uses and properties of Oils, Fats & Lipids in a variety of food and non-food applications. Current Chairman of the British Standards Institution (BSI) Oilseeds, Fats & Oils Committee. Member of the Society of Chemical Industry Lipids Committee

Daniele Leonarduzzi

Material Scientist with many years’ experience in a broad range of industries, linking physical attributes to key process and quality parameters in order to facilitate scale-up and speed up product launches

Georgina Zimbitas

Our Technical Lead in Material Sciences with a focus on texture and Rheology. Deep expertise in how materials behave which lends clarity to complex challenges and translate data into practical, real-world solutions.

Barbara Hirst

An allergen management specialist, with broad analytical and technical expertise gained over 20 years in the food industry. Actively involved with industry, clinical and regulatory bodies, as well as patient support groups.

Carole Bingley

Extensive experience of product development and ingredient evaluation across numerous food categories including plant proteins, vegan meat and dairy alternatives, sweeteners and bulking agents. Fellow of the Institute for Food Science & Technology.

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